6-12 Inch 1064nm SiC Substrate Laser Separation System Machine Wafers Customized
The Laser Lift-Off (LLO) System is an advanced precision processing technology that utilizes high-energy pulsed lasers to achieve selective material separation at interfaces. This technology is widely applied in semiconductor manufacturing, flexible electronics, optoelectronic devices, and energy sectors. Its core advantages include non-contact processing, high-resolution control, and multi-material compatibility, making it indispensable for applications such as MicroLED mass transfer, flexible display fabrication, and semiconductor wafer-level packaging.
Company Service Highlights:
Customized Solutions: Tailored laser wavelength (193nm–1064nm), power (1W–100W), and automation integration to support R&D and mass production.
Process Development: Laser parameter optimization, beam shaping design, and validation services (e.g., UV laser LLO for sapphire substrates).
Smart Maintenance: Integrated remote monitoring and fault diagnosis, ensuring 24/7 operational support with <2-hour response time.
Laser separation system machine of technical parameters
| Parameter |
Typical Values |
Notes |
| Laser Type |
Excimer (193nm/248nm), Femtosecond (343nm/1030nm) |
Pulse width 5–20ns, peak power >10kW |
| Processing Area |
Max 150mm × 150mm |
Multi-station parallel processing |
| Processing Speed |
50–300mm/s |
Adjustable per material and laser power |
| Lift-Off Thickness |
10nm–20μm |
Layer-by-layer delamination capability |
| System Integration |
EFU clean unit, exhaust gas treatment system |
ISO 14644 cleanliness compliance |
Laser separation system machine of working principle
LLO operates through selective ablation at material interfaces:
Laser Irradiation: High-energy pulses (e.g., excimer or femtosecond lasers) focus on the target interface (e.g., sapphire-GaN), inducing photothermal/photochemical reactions.
Interface Decomposition: Laser energy triggers gasification (e.g., GaN → Ga + N₂), generating plasma and thermal stress for controlled delamination.
Material Collection: Delaminated microstructures are captured via vacuum suction or fluid dynamics, ensuring contamination-free transfer.
Key Technologies:
- Ultrafast Lasers: Femtosecond pulses (<100fs) minimize thermal damage (e.g., MicroLED separation).
- Beam Shaping: Linear/rectangular beam profiles enhance efficiency (e.g., flexible PCB batch processing).
System Features
| Feature |
Technical Specifications |
Applications |
| Non-contact Processing |
Laser energy transmitted via optics, avoiding mechanical stress on fragile materials |
Flexible OLED, MEMS |
| High Precision |
Positioning accuracy ±0.02mm, energy density control ±1% |
MicroLED transfer, sub-μm patterning |
| Multi-material Compatibility |
Supports UV (CO₂), visible (green), and IR lasers; compatible with metals, ceramics, polymers |
Semiconductors, medical devices, renewables |
| Intelligent Control |
Integrated machine vision, AI-driven parameter optimization, automated loading/unloading |
30%+ production efficiency improvement |
Laser separation system machine of application fields
1. Semiconductor Manufacturing
- Wafer-Level Packaging: Laser debonding for chip-on-wafer separation, enhancing yield.
- MicroLED/Microdisplay: Mass transfer of μm-scale LEDs to glass/PET substrates.
2. Flexible Electronics
- Foldable Displays: Delamination of flexible circuits from glass substrates (e.g., Samsung Galaxy Fold).
- Sensor Fabrication: Precision stripping of piezoelectric ceramics for tactile sensors.
3. Medical Devices
- Catheter Processing: Laser stripping of insulation layers for biocompatible leads.
- Implant Manufacturing: Titanium alloy coating removal for orthopedic implants.
4. Renewables
- Perovskite Solar Cells: Transparent conductive electrode stripping for efficiency optimization.
- PV Modules: Laser scribing to reduce silicon wafer waste by 20%.
Laser separation system machine of FAQ
1. Q: What is a laser lift-off system?
A: A laser lift-off system is a precision processing tool that uses high-energy pulsed lasers to selectively separate materials at interfaces, enabling applications like MicroLED mass transfer and flexible electronics manufacturing .
2. Q: What industries use LLO systems?
A: LLO systems are critical in semiconductor manufacturing (wafer-level packaging), flexible electronics (foldable displays), medical devices (sensor fabrication), and renewables (solar cells), offering non-contact, high-resolution processing .
Tags: #6-12 Inch, #1064nm, # SiC Substrate Laser Separation System Machine, #Wafers Customized
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